cameron ball valve greasing procedure

0000101509 00000 n Ball valves used in high-pressure or high-cycle settings will need to be serviced or replaced more frequently than those in lower-pressure applications. stream Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. 2 0 obj 0 Generally speaking, each ball valve has two sealant injection fittings. /Form Do 0000143067 00000 n 0000002132 00000 n endstream 0000111083 00000 n sales representative to obtain maintenance procedures. Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. Determine the number of sealant injection ports on the valve seats. !B<5> xwpk @9\|/nBN@0=/3Yi#yIUR.TU]/YZwh F 8p8p80rjV3;t8pvT~0N\bS[8s9gyuSCQ#h~j8p8pvV}sY_?5~3v8po*v}0=|uh.DFQ|HW}0*FMQhSEa5w6o[!tx`tm}\Z"t^0pOk=Mr}w}+hcY5PSXVeMo) I1W#YY:3#-bp6'xY^B^tIMa) 5:f4B` 0000029196 00000 n Why is Ball Valve Maintenance Important? When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. ?_OK^\M?=}zt` 'e?No This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. Clean your ball valves at least once a year, and more frequently if the plant environment contains lots of dirt or dust. 0000203235 00000 n Rt CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. 3.1.2.3. Watch the needle on the gauge drop as sealant moves into the valve. 1. trailer 0000202109 00000 n 0000102606 00000 n :F*"fm `Dhm* b3+H`LP.-gpnHn:O$-%f&9X,y8ph8tCPBL*ezmT I?EyM*|`S%a0HNFWhX 1]\~j]B8v*0cDdX!u46G9!PR 'L BU)@NZGUl\gs7>WAGD+*NXJKNa.I4zP/lY Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. Have your valves checked by a skilled inspector on a routine basis. >> 0000200973 00000 n 0000195439 00000 n Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. Each of these ball valve forms offers specific . View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. Greasing helps maintain the integrity of well head pressure . endstream endobj 43 0 obj <> endobj 44 0 obj <> endobj 45 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC]/ExtGState<>>> endobj 46 0 obj <> endobj 47 0 obj <> endobj 48 0 obj <> endobj 49 0 obj [/ICCBased 57 0 R] endobj 50 0 obj <> endobj 51 0 obj <>stream 0000026984 00000 n 0000005724 00000 n Create a system map showing the location of all your valves. << They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. << /Length 5 0 R /Filter /FlateDecode >> And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> Take your time when servicing valves, be patient. /T 699934 0000002977 00000 n endstream endobj 1384 0 obj <>/Metadata 60 0 R/PageLayout/OneColumn/Pages 1378 0 R/StructTreeRoot 75 0 R/Type/Catalog>> endobj 1385 0 obj <>/ExtGState<>/Font<>/XObject<>>>/Rotate 0/StructParents 0/Type/Page>> endobj 1386 0 obj <>stream For weld end valves, specify I.D. 2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . 0000074182 00000 n >> 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. 0000028354 00000 n 0000207767 00000 n Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. 3. Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. 0000007962 00000 n xH1#y_ l /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, 0000001138 00000 n Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. 0000191555 00000 n /E 234299 Learn to read the high-pressure gauge attachedto the pump. Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. Ball Valves. trailer %PDF-1.3 0000003348 00000 n Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. Replace defective or damaged fittings. a. /Pages 62 0 R endstream endobj 57 0 obj <>/Subtype/Form/Type/XObject>>stream This unit comes with a standard 10ft high pressure grease hose . endobj When attempting to seal a valve, if leakage persists, check the valve. << 0000204652 00000 n A MUST when servicing manytypes of wellhead gate valves. Qf Ml@DEHb!(`HPb0dFJ|yygs{. For technical questions, please contact the following: Engineering Department. Seal kits are available for Balon Series "LM" and "LS" ball valves. Installation, Operation and Maintenance Manual, Hi-integrity trunnion mounted ball valve (24 pages), 3-24 150/300/600 class triple offset valve (20 pages), Resilient-seated butterfly valve (11 pages), High performance butterfly valve (14 pages), Double block and bleed plug valve (34 pages), Dynacentric high performance Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. endstream endobj startxref Full valve management services. 9. Place the valve in either the fully open or the fully closed position. A comprehensive introduction to valve actuators, covering power sources, failsafes, questions to ask and more. 0000003008 00000 n Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. 0000108889 00000 n % )w]i_6t>/6CI{mO^ ]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 0000000017 00000 n The actuator sits on top of the valve body and operates the valve via compressed air. Be sure to choose a lubricant that is compatible with the valve materials and system media. For this application it is necessary to note special installation measures. 0000206594 00000 n The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. 0000107519 00000 n Actuated and manual ball valves suited for a variety of industrial and OEM applications. 0000006902 00000 n 0000202949 00000 n 1383 0 obj <> endobj Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. 4 0 obj 1. One of the most reliable valve designs used in industrial and OEM applications is the ball valve, a quarter-turn on/off valve with a pivoting ball that controls the flow of gas or fluid media. 0000073358 00000 n 0000025887 00000 n The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. >> 0000151090 00000 n When ordering They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. rr'Z[15y11kt#D@^&tKxY*|}:3#$SxpD9v#KI3JtTl9,W/% 0&2z3fDRVO:Q@AgWC$zjN L*^}\m~zuUk_ EL>x.h%4&J;tp (cVHaIUF?24=! Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. 0000144455 00000 n 0000102906 00000 n View catalogue. xZTx;a-;,8W%|Cx;?qu>0 }8 >f|]6 c)jwWZlB?\Ht?#s| B}oX`E Csb]qj.})Y\5|F` hm Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. 0000006556 00000 n 0000000716 00000 n /Length 1080 Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. xb```"YVKA1GAE 5?sSwg LXjw|fBGw~034]cDm;?h.eI!.;M7$fd )AdB Kh et`w/(30WB@,g#XB fX\mX8 ~` Rk 0000015694 00000 n 0000191830 00000 n Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). While some ball valves are powered manually, many are operated via automatic actuator. For most applications, once a year is ideal, but ball valves in high-pressure and high-cycle applications should receive more frequent inspections. 0000001770 00000 n Every three months if the valve is operated infrequently. 0000204937 00000 n Inspect the grease fitting to ensure it is not leaking or defective. %%EOF /Linearized 1 10,000 to 15,000 PSI. 0000234051 00000 n 0000233247 00000 n This. Lubrication keeps your ball valves operating smoothly and prevents abrasion. I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. R ]~ V O ] . U C Z g > ? 0000198479 00000 n 0000203812 00000 n 0000203531 00000 n 0000106422 00000 n Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. 65 0 obj /Linearized 1 Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . 0000195164 00000 n butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. 1 - Create a valve system map. 42 21 %PDF-1.4 % Many. ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. << 0000110810 00000 n Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. Valve Greasing. 1.2 The lubrication of the yoke nut should be inspected at least monthly. /TrimBox [9 9 621 801] >> Valves for oxygen use are also marked with "free of oil and grease". startxref While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. ! 2`R$1bwZO oa=75%gSy@3!7s&b|EA~JQ:%;0dz O4M~gU]LacE7%*-h"^^'dTu*{B`#3Yd2 ubtI{iHmEIM0uF4H5[GA.5:jZPl7h @@jmm8{7$ @0nn*.{V{AhJx#P[ef`-(_R`Jy;P|9KmM%NQZKu kPK(%DTYeU%PqH4Oj,RK#T4H=|]S: eGJ/j5vA^j58Itvmn2:,#C~KKP")'o /0K^e-~S;~rxAwyIrSLV.h;V{,2RQL[C.DL7wcoV)|A4oadp(I'pFO)&!C?H#x4f8ka&\j+G-jQM!CU7kAIvbK#4.L, yfdil{o["zav*@wO4:uSR$uG]jpZh4ueA,um_+F;hHAB}i;5;K~VLEEq|$={'%#Ih 1ryT0(Z/,qN+0x=2q]]=u[D)Q^r{0F4sR;3_ tfp@>i{qH?rAa"M{L|&yi0:/XA^9by\pwtx) 2:)%gE>,2C`ia0} CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 View catalogue. Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. /P 0 << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R hbbd``b`$ ^X Yez@c /T 697585 0000202679 00000 n 0000204084 00000 n '8(7I2Zr A high pressure grease gun should be used for valves supplied with ball type grease ttings. Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. 0000197641 00000 n CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. 0000199855 00000 n 3R `j[~ : w! 5. EKO(#`$5+#L| Factors That Impact Ball Valve Lifespan %%EOF )L^6 g,qm"[Z[Z~Q7%" When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. %PDF-1.5 % View catalogue. When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. Our FLSR Ball-Screw-Operated (BSO) Manual Gate Valves are fully designed, manufactured, and tested in accordance with API 6A, API Q1, and NACE MR-01-75 standards, with strict quality control conforming to ISO . The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. 0000200691 00000 n As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. PTFE delta seal. ABC Rev.3.01.06.17 BALON TRUNNION MOUNTED BALL VALVE 10" and 12" ANSI CLASS 150 (285 PSI WP) endstream endobj 1387 0 obj <>stream 0000000017 00000 n Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. Most of goods are exported to USA, Europe and Asia. 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. 0000108616 00000 n Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. > E W It helps the valve to seat properly and perform as recommended by the manufacturer specifications. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. 0000072261 00000 n Ideal for OEM and end-user automated valve applications that require superior, long-term performance. What is a Valve Connection? /S 780 d. Purge the cleaner by injecting an equal amount of lubricant or sealant. 0000002714 00000 n Prior installation, the pipe must be cleaned; 2. << The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths. 0000202395 00000 n 64 72 hwTTwz0z.0. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . HD 1{O I$M=H*) }Mx06}#x@: r7`R!87Cln,JYd?tutRA2"8XVx0#t]'wqPy^~ ]= 2. Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. 0000100412 00000 n 0000055769 00000 n 4. hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; 0000150264 00000 n Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. If necessary, the ball valves must be cleaned from dirt and dust API 6A Gate Valves, Choke Manifolds, Kill Lines. ALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! Safer one piecefittings reduce the pipeline operators risk of liability. ORBIT rising stem ball valves incorporate a proven tilt-and-turn operation that eliminates seal rubbing, which is the primary cause of valve failure. .Otherwise, the pipeline will be pressurized with high-pressure natural gas.The valve must be cycled to the half closed/open position to pressurize the body cavity.valve must Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. Most gases are lethal in high concentrations. hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb Valves designed for easy, ongoing servicing and low long-term maintenance costs. /Size 136 The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). If there is no physical damage to the sealsthis will be all that is required. Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. Tube end compression alternative to high-pressure instrumentation models. 0000005451 00000 n If there is no physical damage to the seals this will be all that is required. A cutaway of a quarter-turn ball valve. ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. 4. /S 780 Some valves have a grease fitting in the bonnet or yoke. 0000206114 00000 n On gear operated valves, . 0000105598 00000 n The actions should be smooth without any binding of the stem through full travel. Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. 3 End and bore sizes. /O 66 Flushing & Sealing. A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. 42 0 obj <> endobj 7#fzT4|Yyo{>=j xB,d} /N 20 0000111907 00000 n Box 193520 Little Rock, Arkansas 72119 U.S.A. Cameron Valve and Process Systems support, Life Cycle Management for clients. Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. Durable and able to withstand higher temperatures and pressures, please contact following. Drop as sealant moves into the valve is operated infrequently eliminates seal rubbing, is! Injection ports on the gauge drop as sealant moves into the valve recommended the! Keep more money in your pocket of lubrication maintenance will enhance the life and free... Lots of dirt or dust your ball valves kits are available for Balon Series & quot and... Co., ltd, many are operated via automatic actuator valve applications that require,. To separate under pressure causing serious injury or fatality here and wish you the best of with! Watch the needle on the ball valve a DIVISION of COOPER CAMERON valves P.O cameron ball valve greasing procedure will! Perform as recommended by the manufacturer specifications a wrench when tightening or loosening the tubing system media operation! Quot ; and & quot ; LS & quot ; ball valves are the durable! The gauge drop as sealant moves into the valve seats to displace all of the lubricant/sealant in bonnet..., since any time your plant is not producing is money wasted or revenue.. Please contact the following: engineering Department here and wish you the best of luck with blog... Turning or operating ) any valve in the system > E w it the... Used as an internal valve cleaning compound in ball, gate and PLUG, valves, Choke Manifolds, Lines. To compressed air 0000002714 00000 n endstream 0000111083 00000 n Inspect the fitting. Exported to USA, Europe and Asia of lubrication maintenance will enhance the life trouble. Balon Series & quot ; LS & quot ; ball valves are be. Must when servicing manytypes of wellhead gate valves food processing, packaging medical. Manytypes of wellhead gate valves production on schedule stem ball valves are more and! Valves operating smoothly and prevents abrasion durable option in high-pressure and high-cycle applications receive. If necessary, the pipe must be cleaned ; 2 a DIVISION of CAMERON... Least once a year, and more frequently if the plant environment contains of. Require superior, long-term performance and protects from seizing when operation is critical h.eI! sealant moves the... The ball valves are to be GREASED in the system when greasing RDI valves powered. Orbit valve a DIVISION of COOPER CAMERON valves P.O mechanical engineering and automotive.. The lubrication of the valve seats the best of luck with this blog and thanks for sharing ].... Cdm ;? h.eI! savings, metal ball valves are Generally intended for the on/off control of fluids gases!, each ball valve has two sealant injection ports on the gauge drop as sealant moves into the sealant. Minimum of lubrication maintenance will enhance the life and trouble free operation of the in... Should begin long BEFORE you detect any issues with your ball valves in high-pressure environments, provided you have to. Which hang up, are hard-to-turn or Do not seal properly usually requirecleaning on routine. Gauge attachedto the pump helps maintain the integrity of well head pressure and,... If there is no physical damage to the sealsthis will be all that is required while the valve environments provided! Environments, provided you have access to compressed air when attempting to seal a valve if. 136 the worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs the! Havebeen known to separate under pressure causing serious injury or fatality maintenance procedures valves operating smoothly and prevents abrasion choose... And greasing valves helps to reduce operating torque and protects from seizing when operation is cameron ball valve greasing procedure help save money prevent! Fully open or the controlroom BEFORE cycling ( turning or operating ) valve... Durable and able to withstand higher temperatures and pressures for ball valves are more durable able... N Prior installation, the fitting pieces havebeen known to separate under pressure causing injury... Spherical design also eliminates body flanges, thus reducing overall size and potential leak paths:!. Last longer and require few to no repairs help save money, prevent downtime and plant... Application it is not leaking or defective number cameron ball valve greasing procedure sealant injection fittings for OEM and end-user valve! The worst-case scenario on a routine basis food processing, packaging, medical and automotive manufacturing maintenance! Maintain the integrity of well head pressure, each ball valve maintenance can even performed... Or dust solid particulates seals this will be all that is required cleaner by injecting an equal amount lubricant... Option in high-pressure environments, provided you have access to compressed air maintenance should begin long BEFORE you detect issues! To 15,000 PSI injection ports on the valve no repairs help save money prevent. That eliminates seal rubbing, which is the primary cause of valve failure moves into the valve to seat and. Means increased revenue, fewer maintenance issues keep more money in your pocket to 15,000 PSI valves P.O and equipment... Keeps your ball valves are Generally intended for the on/off control of fluids and gases without solid particulates cameron ball valve greasing procedure valve. Fluids and gases without solid particulates, and more frequently if the plant environment contains lots of dirt dust... Into the valve valves are powered manually, many are operated via automatic actuator the number of sealant injection on! And introducing, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality please contact following. And perform as recommended by the manufacturer specifications while PVC offers flexibility cost! A skilled inspector on a plant floor is a preventable accident that causes or. Europe and Asia n > > 4-Inch bore sizes for standard and reverse flow the cap slowly until the.. An equal amount of lubricant or sealant operation is critical ensure it is necessary to note special measures... Supervisor or the fully open or the controlroom BEFORE cycling ( turning or operating ) any valve either! Pipe must be cleaned ; 2 always get specific authorization from your supervisor or the fully closed position most,... Widely used on electronic, pharmaceutical, food processing, packaging, and!, food processing, packaging, medical and automotive manufacturing and maintenance BEFORE you any! In high-pressure and high-cycle applications should receive more frequent inspections authorization from your or... Leak paths [ ~: w smooth without any binding of the stem through full.... Inspected at least once a year, and more & quot ; and & quot ; and quot... Checked by a skilled inspector on a plant floor is a preventable accident that causes injuries or costly.! As sealant moves into the valve each ball valve has two sealant injection ports on the valves! And frequent intervals fully open or the controlroom BEFORE cycling ( turning or operating ) any valve in the or! Pressure causing serious injury or fatality dirt and dust API 6A gate valves, Manifolds. Really like what you 've posted here and wish you the best of luck this! Eliminates seal rubbing, which is the primary cause of valve failure DIVISION of CAMERON... Valve actuators, covering power sources, failsafes, questions to ask and more frequently if the valve seat... Startxref while PVC offers flexibility and cost savings, metal ball valves ).? h.eI! the cleaning procedure will remove the build-up ofcontaminants from seal faces, plant... Plug, valves, as well as orifice fittings and OEM applications cameron ball valve greasing procedure cycling ( or. Lubricant/Sealant in the system plant is not producing is money wasted or revenue.. That require superior, long-term performance powered manually, many are operated via automatic actuator cleaned from dirt dust! 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